The Protection Misconception Surrounding Safety Helmets

Jul 06, 2021 • NEWS & EVENTS
Mino Alkhawam, Product Manager – Head Protection


  
 


    According to a report from the American Journal of Industrial Medicine, construction workers have the highest rate of brain injuries among U.S. workers – both fatal and nonfatal. Traumatic brain injuries represented 25% of all construction fatalities and 24% of all occupational traumatic brain injury fatalities. The report cited the leading causes of traumatic brain injuries for construction workers to be falls from roofs, ladders and scaffolds.1
 

 

THE RISING USE OF SAFETY HELMETS AMONG CONSTRUCTION COMPANIES

 


 


   


      With studies reporting such staggering statistics as these, it’s no surprise that head protection has become a popular topic in discussions surrounding construction worker safety. It also may explain why more and more construction companies have been exploring the use of safety helmets, rather than traditional hard hats, when assessing their head protection needs. This trend can be attributed to the perception that all safety helmets provide the same enhanced level of head protection by protecting workers from both top-of-head and side impact hazards. This misconception assumes that safety helmets possessing a foam liner, a common feature among safety helmets, will protect to the equivalent of a Type II style, which is not true. The foam liner is not what escalates a safety helmet from providing Type I to Type II protection. Specific testing is required in order to receive Type II status, which is what renders the helmet effective in protecting against side impact. The first step in unveiling any protection misconceptions is understanding the difference between Type I and Type II hard hats or safety helmets.


 

 

THE DIFFERENCE BETWEEN TYPE I AND TYPE II PROTECTION

 


 


   


     
     


        TYPE I (Top Impact)
Designed to reduce the force of impact to the top of the head
     


   


   


     
     


        TYPE II (Top and Lateral Impact)
Offers side (lateral) impact protection which reduces the force of impact resulting from a blow which may be received off center as well as to the top of the head
     


   


 


 


   


      The main difference between Type I and Type II hard hats and safety helmets is the type of impact that they protect against:
   


   

           

    • > Type I styles are designed to reduce the force of impact located at the top of the head only


           

    • > Type II styles are designed to reduce the force of impact at both the top and the sides of the head


       

   


      This element is straightforward. However, an additional component that distinguishes Type I styles from Type II styles is that Type II styles are subjected to more testing. Both Type I and Type II hard hats are subject to penetration testing, but:
   


   

 

           

    • > Type I styles are only tested at a single position, compared to Type II styles, which are also subjected to an off-center penetration test

 

           

    • > Type II styles must also go through an Impact Energy Attenuation test

 

       

   


      The Impact Energy Attenuation test is different than the force impact test because this test has the protector falling to strike an object, instead of force impact tests, which have an object striking the protector. This is intended to represent a real-world situation where a worker may strike an object during a slip or fall. This scenario aligns with what the report we referenced at the beginning of this article attributed most traumatic brain injuries to – construction workers falling or slipping from roofs, ladders and scaffolds.
   

   


      There’s one final difference in the testing that Type II styles are subject to in comparison to Type I styles – this one relates to the chin strap. If a Type II hat is provided with a chin strap, there’s an additional testing procedure for the retention and elongation of the chin strap. On Type I hats, there is no chin strap retention test that’s required to meet the ANSI Z89.1 standard.
   


 

THE ROLE WORK ENVIRONMENT PLAYS

 


 
 


  When identifying which type of head protection fits your needs – a Type I or Type II style – evaluating your work environment and assessing the hazards is critical. Your work environment plays a crucial role because you may not require the additional protection that comes with a Type II style. Here are a few questions you can ask to determine the right level of protection for your application:

 

 

       

    1. > Will the workers consistently be working at heights?

 

       

    1. > Do the conditions or situations present a concern for enduring impact on the sides of the head?

 

       

    1. > Is there a risk of a worker’s head striking an object, instead of just an object striking the hat only at the top of the shell?

 


  Due to the varying hazards when working at heights, a safety helmet may be the best fit for you if it is tested to ANSI Z89.1 Type II standards. That is the only way to guarantee you are receiving an increased level of protection from falls or slips. While there are other standards that are enforced or adopted in markets across the world, it is important to remember that in the United States, OSHA has only adopted the ANSI Z89.1 standard for head protection. Compliance enforcement and judgment of whether the level of protection is adequate is only based on compliance with ANSI Z89.1, not any other standard in any other market worldwide.


  In summary, it is important to recognize the differences between the testing requirements of Type I and Type II styles. Additional features, such as a foam liner or chin strap, does not make a Type I hard hat offer equivalent protection to a Type II. Assessment of the potential workplace hazards is also crucial to determining which product will provide the best protection for the work environment.

DISCOVER THE BEST TYPE OF HEAD PROTECTION FOR YOUR APPLICATION

 


 
 
 
 


  Since there are so many different industries and applications where head protection is required, there are multiple categories and styles of head protection to consider. Evaluating the work environment and assessing the hazards is a critical first step.

 


  PIP® offers an extensive line of Type I and Type II hard hats and safety helmets that protect workers from falling objects in multiple industries, from heavy-duty mining to residential construction. Our Dynamic® line of head protection is also produced in North America using state-of-the-art robotic manufacturing.


Discover the right head protection for your needs here


 


   
   
 


 


  REFERENCES:
1. Tiesman H, Konda S, Reichard A (2016). Fatal traumatic brain injuries in the construction industry: 2003−2010. Am. J. Ind. Med. 59:212–220.

 

This article was originally published in OH&S Magazine’s January/February 2020 issue and has been modified to reflect current market trends.

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PIP Expands Domestic Manufacturing Facility

LATHAM, NY - Protective Industrial Products, Inc. (PIP) is pleased to announce it has recently broken ground on a multimillion dollar expansion of its PRI Industries, Inc. (PRI) manufacturing facility in…

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PIP, DSM Dyneema Tee Up Partnership Supporting Educational Efforts for Next Generation of Workplace Safety Leaders

Organizations to Serve as Co-Premier Sponsors of ASSE Foundation's 2015 Safety Matters Golf Tournament, Demonstrate New Possibilities Combining Cut Protection and Comfort Will demonstrate cut resistant gloves…

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PIP Launches Two New Lines of Cut Protection Gloves

LATHAM, NY - May 12, 2015, Protective Industrial Products, Inc.(PIP) is a global leader in hand protection and a licensee of DSM Dyneema®, covering both American continents and Asia. Today, we are pl…

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STAFDA Announces Convention Keynote Speakers, Theme

The Specialty Tools and Fasteners Distributors Association recently announced the keynote speakers and theme for this year's 39th Annual STAFDA Convention and Trade Show, held Nov. 8-10 in Phoenix.STAFDA…

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Latham Glove Manufacturer Names New CFO

Protective Industrial Products has named Sean Weil as the Latham, New York-based manufacturer's new chief financial officer.Protective Industrial supplies hard hats, work gloves, safety goggles and refl…

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Executive Team Appointments at Protective Industrial Products

LATHAM, NY - The board of Protective Industrial Products is pleased announce the appointment of two new members to the executive management team effective immediately. Anthony Di Giovanni is now Vice Preside…

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Protective Industrial Products National Account Team Expanded

Protective Industrial Products (PIP) is pleased to announce the expansion of its national accounts team. This newly created team will be led by Kurt Wanner who has accepted to lead it under the newly cr…

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Milot Family and PIP Employees to Be Honored by American Cancer Society

The Beacon of Hope Award honors remarkable individuals and organizations ALBANY, NY - The American Cancer Society (ACS) will honor the Milot family and Protective Industrial Products (PIP) employees a…

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PIP Announces Key New Appointment and Additions

LATHAM, NY - NOVEMBER 11, 2014 - Protective Industrial Products is very pleased to announce the following appointment and additions to fuel our growth and innovation, while strengthening support of ou…

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PIP Aquires Safe Industries Inc

Latham, NY - June 11, 2014, Protective Industrial Products Inc. (PIP) is pleased to announce expansion of its US manufacturing footprint by acquiring Safe Industries Inc. of Gloversville, New York. For …

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Protective Industrial Products Donates $15,000 to Making Strides Against Breast Cancer

Local American Cancer Society to Benefit ALBANY, N.Y. - On Thursday, May 29, 2014, Protective Industrial Products (PIP) will present the Making Strides Against Breast Cancer walk with a check for $15,0…

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PIP Expands Marketing Team

Latham, NY - May 27th, 2014, Protective Industrial Products Inc. is pleased to announce expansion of its marketing team. NEW ADDITIONS Joining our team are two new marketers who will help augment ou…

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Protective Industrial Products Mourns the Loss of a Long-Standing Partner

Latham, NY - April 24, 2014 - PIP joins the members of Western Safety Associates (WSA) in mourning the loss of longtime partner and founder, Gene Philip Hall, who passed away the morning of April 21, 20…

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Protective Industrial Products (PIP) Introduces Its Latest Range of Cut Resistant Gloves with Dyneema® Fiber for the Chinese Market

Close Co-operation between PIP and DSM Dyneema Delivers Gloves with Reliable Cut Resistance Performance, Comfort and Cost Efficiency Shanghai, 8 April 2014 - At the 88th China (International) Occupational Safe…

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Protective Industrial Products Appoints Tim Kane as National Account Manager

Kurt Wanner, Vice President of National Accounts, is pleased to announce that Tim Kane will be joining his team as a National Account Manager.  Tim will be responsible for HD Supply, Staples and Airgas, t…

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PIP Announces New Appointments and Additions in 2014

Latham, NY - January 9, 2014, Protective Industrial Products is once again pleased to announce the following additions and appointments to fuel our growth and innovation. NEW ADDITIONS Joining us as Product Spec…

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New PIP Corporate Headquarters

ALBANY, NY - PIP is pleased to announce that as of Monday, December 30th, 2013, our Corporate Headquarters will move to nearby Latham, NY. Our new location will be home to our Executive, Administrative, Sa…

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New tenant taking Plug Power's space at headquarters

A manufacturer in New York's Capital Region will take over the street-front offices at the headquarters of Plug Power Inc., the Latham, NY fuel-cell maker.By year's end, Protective Industrial Products…

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PIP SR Vice-President, Robin Roberts, Elected to Evergreen's Supplier Advisory Council

Protective Industrial Products, Inc. (PIP) is exceptionally proud and honored to have Robin Roberts elected as Chairman of Evergreen Marketing Group's 2013-14 Supplier Advisory Council. Mr. Roberts ha…

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PIP Product Specialists, Chris Barrington and Travis Estes Earn Coveted QSSP Designation

PIP is pleased to announce that PIP Product Specialists, Chris Barrington and Travis Estes have earned the designation of Qualified Safety Sales Professional (QSSP).The QSSP course is a rigorous, week-lon…

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Two New Members Join PIP Senior Management Team

PIP's stellar growth, over the last 10 years, has positioned itself as a global leader in Safety Hand Protection and places PIP well on its way to becoming a referenced-leader in the Personal Protective Eq…

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PIP Wins Affiliated Distributors 2012 Supplier of the Year for Performance

PIP was recently honored for outstanding achievement in winning the Affiliated Distributors 2012 Supplier of the Year - Performance Award. To be recognized as a top performer in this esteemed group of…

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